FlowSense 360™ - The Human Layer of Industrial Intelligence
The Human Layer of Industrial Intelligence
Machines tell one story, people tell another. FlowSense 360 unifies both. It monitors, predicts, and optimizes how human effort moves through production lines, warehouses, and field operations bringing full visibility to resource allocation and task flow.
Purpose & Value
Where OptiPro AI optimizes processes and Maintenix ML maintains machines, FlowSense 360 focuses on workforce dynamics. It answers questions like:
- Which teams are overloaded?
- Where are shifts under-utilized?
- How can tasks be distributed to balance productivity and wellbeing?
Core Capabilities
- • Live Workforce Tracking - Integrates with biometric attendance, RFID tags, or mobile apps to map real-time workforce distribution.
- • AI-Driven Shift Scheduling - Uses demand forecasts and absentee trends to generate optimal rosters automatically.
- • Skill-Based Task Allocation - Assigns jobs by competency level, training history, and current workload, improving quality and safety.
- • Fatigue & Safety Monitoring - Flags potential overwork or repetitive-strain risk using wearable or time-pattern data, helping prevent incidents.
- • KPI Visualization - Interactive dashboards show labour utilization, throughput per worker, training effectiveness, and productivity by shift.
Industries That Benefit
- Manufacturing plants running 24-hour operations
- Logistics and warehousing networks with rotating teams
- Construction or engineering firms tracking distributed crews
Proven Results (Pilot Example)
At a packaging facility in Karachi, FlowSense 360 increased output per labour hour by 16 percent, reduced overtime costs by 9 percent, and improved staff satisfaction scores.
“FlowSense 360 changed how we see productivity. It’s no longer guesswork - it’s measurable and humane.”
Integration & Scalability
- Connects seamlessly with existing HRMS, ERP, and IoT data layers
- Works both online and offline for on-site deployments
- Scales from one facility to multiple countries with multilingual interface support
