OptiPro AI™ Intelligent Process Mining for the Real World
Built for Factories, Not Spreadsheets
Every process tells a story of delays, redundancies, and opportunities waiting to be uncovered. OptiPro AI™ listens to that story. It reads your machine logs, ERP events, and workflows to show how your operations behave, not how they were designed to. From the first sensor reading to the last invoice, it connects the dots and reveals where time, energy, and efficiency quietly disappear.
"OptiPro AI doesn’t just visualize data - it finds what you didn’t know you were missing."
What Makes OptiPro Different
- • Hybrid AI Core - Combines process mining, predictive analytics, and machine learning to recommend optimization steps automatically.
- • Offline-Resilient Architecture - Works in factories with limited connectivity; syncs to cloud dashboards when online.
- • Real-World Configurability - Every plant, every process is unique; OptiPro adapts its models to your local rules, shifts, and product mix.
- • Built for Emerging Markets - Handles legacy systems, multilingual users, and mixed automation with ease.
Inside OptiPro AI - Your Digital Process Twin
Each deployment builds a digital twin of your operation - a living, learning model that evolves with every cycle.
Visual Process Mapping
Automatically reconstructs true workflows from logs, events, and sensors - revealing hidden loops, bottlenecks, and waiting times.
Predictive Flow Engine
Forecasts delay and identifies risk before they disrupt output. Simulates "what-if" changes such as adding manpower, rescheduling shifts, or adjusting capacity.
Smart Recommendations
Suggests concrete actions - reorder a sequence, rebalance a shift, or delay a batch - based on data-driven outcomes.
Integrated Performance Fabric
Connects with your existing ERP, PLC, SCADA, and BI systems. It doesn’t replace your data ecosystem - it makes it intelligent.
Industries that Thrive with OptiPro AI
- Textiles & Apparel - Detect inefficiencies across weaving, dyeing, and stitching lines.
- Plastics & Injection Moulding - Optimize cycle times and reduce machine idle periods.
- Logistics & Warehousing - Streamline dispatch, sorting, and route workflows.
- FMCG Manufacturing - Balance fast-moving production lines and prevent bottlenecks.
- Energy & Utilities - Predict downtime in power assets and automate performance reporting.
A Measurable Difference
| Metric | Average Improvement After 3 Months |
|---|---|
| Production Throughput | +18% |
| Process Cycle Time | -22% |
| Unplanned Downtime | -25% |
| Energy Consumption | -9% |
| ROI Realization | 3-6 months |
Implementation in Motion
- Connect - Link your existing data sources (ERP, machine logs, sensors, timesheets).
- Discover - OptiPro automatically maps real workflows and identifies inefficiencies.
- Simulate - Run what-if scenarios before making operational changes.
- Optimize - Apply AI recommendations in scheduling, routing, or task assignments.
- Learn - The model continuously improves as data grows.
Built for Collaboration
OptiPro AI isn’t a black box. It’s designed to bring data scientists, operations managers, and engineers onto one canvas. Visual dashboards speak to non-technical users, while the underlying API empowers your analysts to dig deeper into the data fabric.
Security & Scalability You Can Trust
- End-to-end encryption for all data transmissions
- On-premises, hybrid, or full-cloud deployment options
- Role-based permissions and audit trails
- Multi-tenant architecture with enterprise-grade redundancy
Success Snapshot - Real Results
"After deploying OptiPro AI, our plant downtime dropped by 27%, and OEE rose to 85%. It’s not just software - it’s insight made operational."
— Operations Head, Crescent Manufacturing
The Future with OptiPro AI
The platform evolves continuously - introducing GenAI copilots for plant managers, automated root-cause narratives, and cross-factory benchmarking in upcoming releases. As your organization grows, OptiPro AI grows with it - translating every new byte of data into better decisions.