Metro Packaging Company Optimizing Shift Productivity with FlowSense 360

Industry: Manufacturing / Packaging

Challenge: Metro Packaging ran continuous three-shift operations. Labor distribution across lines was uneven; some teams overworked while others remained under-utilized. Attendance data existed, but no link connected it to output or quality.

Solution: FlowSense 360 integrated with biometric attendance and production logs. Its AI scheduler rebalanced shift rosters, matched skill levels to machine types, and sent alerts when workloads exceeded safe limits.

Results & Impact

• 16 percent increase in output per labour hour
• 9 percent reduction in overtime costs
• Zero safety incidents in three months of operation

“FlowSense 360 gave us balance. Productivity rose without pushing people harder.”